Regency Horizon HZI540PB Large Gas Insert User Manual

FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4919-295aMODELS: L540PB-NG2 Natural Gas

10L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONMATERIALS REQUIREDElectrical power supply (120V) for the fan to operate. Plug the 3 wire co

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert11INSTALLATIONDoorOpening16" MinFrom Top of2426283032343638024681012141618202224AllowableMantel Area

12L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONVENTINGTHE APPLIANCE MUST NOT BE CONNECTED TO ACHIMNEY FLUE SERVING A SEPARATE SOLID FUELBUR

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert13INSTALLATION1) Detach the Flue Connector Plate from the unit by removing the Connector Plate Sc

14L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONLEVELING LEG ADJUSTMENT The L540PB / HZI540PB inserts are equipped with 2 levelling legs

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert15INSTALLATIONAir Shutters are required to increase or decrease the amount of air that is mixed with the f

16L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONL540PB-NG / HZI540PB-NG SYSTEM DATAMin. Supply Pressure 5" WC (1.25 kpa)Manifold Pressu

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert17INSTALLATIONCONVERSION FROM NG TO LP L540PB/HZI540PB using SIT 820 NOVA Gas ValveBefore you begin:Shut

18L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATION13. Verify that if the conversion is from NG to LPG, the screw must be re-assembled with t

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert19INSTALLATIONGT REMOTE CONTROL INSTALLATIONNote: GT remote control installation must be completed prior

2L540PB-2 / HZI540PB-2 Direct Vent Gas InsertTO THE NEW OWNERCongratulations! You are the owner of a state-of-the-art Gas Insert by Regency.The Regen

20L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONGTM REMOTE CONTROL INSTALLATIONNote: GTM remote control installation must be completed prio

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert21INSTALLATION10. Bundle excess wires and power cord - with the exception of the wire marked receiver.

22L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONNote: GTMF remote control installation must be completed prior to the unit being installed.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert23INSTALLATION10. Bundle excess wires and power cord - with the exception of the wire marked receiver.

24L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONCAUTION: Label all wires prior to disconnection when servicing controls. Wiring errors can c

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert25INSTALLATIONWIRING DIAGRAM FOR GTMF REMOTENeutralLiveBlackBlackMinimum ConvectionAir Temp. SwitchGroundO

26L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONOptional WALL SWITCH1) Run the supplied 10' of wire through the right or left side gas

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert27INSTALLATIONGLASS CRYSTAL / OPTIONAL STONE INSTALLATIONSpread the Glass Crystals or Stones evenly over t

28L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONCAUTIONDO NOT place spa stones or volcanic stones over pilot and burner ports.No spa stones

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert29INSTALLATIONL540PB LOG SET INSTALLATION 3) Identify Log 1 provisions on the rear left and right of burn

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert33TABLE OF CONTENTSfor Firebox Base ...27Glass crys

30L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATION7) Locate provisions in the bottom of Log 3 (see highlighted areas below)and place provisio

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert31INSTALLATION11) Locate provisions in the bottom of Log 6 (see highlighted areas) and place provisions o

32L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONExhaust BaeScrews help to locatethe Exhaust Baffle wheninstalling in the FireboxExhaust Baf

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert33INSTALLATIONL540PB Brick Panel Installation VideoBRICK PANEL INSTALLATIONBrick panels are soft and fragi

34L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONENAMEL PANEL INSTALLATIONSheet metal components may have sharp edges. Please handle with car

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert35INSTALLATIONGLASS DOOR REMOVAL / INSTALLATION2) Pull forward until the lower door latch is disengaged f

36L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATION3 SIDED LOW PROFILE FACEPLATE INSTALLATIONNote: Faceplate may be installed after the unit is

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert37INSTALLATIONREGULAR FACEPLATE INSTALLATIONNote: Faceplate may be installed after the unit is in it'

38L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATION8. Install bracket on the right side of the unit with 2 screws in location shown below.9.

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert39INSTALLATIONOPTIONAL HEARTH TRIMINSTALLATIONHearth Trim is an option that can be used to fi nish off the

4L540PB-2 / HZI540PB-2 Direct Vent Gas InsertDIMENSIONSUNIT DIMENSIONS45-1/2"30-1/4"39-13/16"31-3/8"2-1/4"26"36"3-1

40L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONOPTIONAL SCREEN INSTALLATION1) Install the optional screen by hooking the top of the scree

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert4141OPERATING INSTRUCTIONSDO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT. Note: When the glass is cold

42L540PB-2 / HZI540PB-2 Direct Vent Gas Insert42OPERATING INSTRUCTIONSCOPY OF LIGHTING INSTRUCTION PLATENORMAL OPERATING SOUNDS OF GAS APPLIANCESIt is

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert43MAINTENANCEWARNING: CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AN

44L540PB-2 / HZI540PB-2 Direct Vent Gas InsertMAINTENANCEGENERAL VENT MAINTENANCEConduct an inspection of the venting system semi-annually. Recommende

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert45MAINTENANCEGLASS CRYSTAL BURNER REMOVAL / INSTALLATION (HZI540PB)Care must be taken when installing the

46L540PB-2 / HZI540PB-2 Direct Vent Gas InsertMAINTENANCEL540PB CERAMIC BURNER REMOVAL / INSTALLATION2) Lift the Burner slightly while pulling forwar

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert47MAINTENANCEFAN REMOVAL / INSTALLATION2. Lift fan bracket and fan off pins from base of unit.6. Reverse

48L540PB-2 / HZI540PB-2 Direct Vent Gas InsertMAINTENANCEVALVE REPLACEMENTBefore you begin:* Shut off the gas supply to the unit. Disconnect electr

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert49PARTS LISTMAIN ASSEMBLY Part #

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert5SAFETY LABELThis is a copy of the labels that accompany each L540PB Gas Insert. We have printed a copy of

50L540PB-2 / HZI540PB-2 Direct Vent Gas InsertPARTS LIST12341615567891112131418102122192017

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert51PARTS LISTLOW PROFILE FACEPLATE Part # Description33 446-922 3 Sided Faceplate Low Profi le Sunset Bronz

52L540PB-2 / HZI540PB-2 Direct Vent Gas InsertNOTES

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert53WARRANTYRegency Fireplace Products are designed with reliability and simplicity in mind. In addition, ou

54L540PB-2 / HZI540PB-2 Direct Vent Gas InsertNOTES

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert55NOTES

Printed in CanadaRegency® and Regency Horizon, are trademarks of FPI Fireplace Products International Ltd.© Copyright 2013, FPI Fireplace Products Int

6L540PB-2 / HZI540PB-2 Direct Vent Gas InsertSAFETY LABELThis is a copy of the labels that accompany each HZI540PB Gas Insert. We have printed a copy

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert7REQUIREMENTS5.08: Modifications to NFPA-54, Chapter 10(2) Revise 10.8.3 by adding the following additiona

8L540PB-2 / HZI540PB-2 Direct Vent Gas InsertINSTALLATIONIMPORTANT MESSAGE SAVE THESE INSTRUCTIONSThe L540PB / HZI540PB Gas Inserts must be installe

L540PB-2 / HZI540PB-2 Direct Vent Gas Insert9INSTALLATIONIMPORTANT MESSAGE SAVE THESE INSTRUCTIONSThe Regency Gas Insert must be installed in accord